Custom-Made Shaped Wire Dies
Coolervie supplies custom shaped wire drawing dies for producing non-round metal wire profiles to customer drawings and dimensional requirements. Die material and configuration are selected according to the wire material, target cross-section, production volume, and drawing conditions.
To help us assess your application, please provide a profile drawing or CAD file, the wire material, incoming wire dimensions, target profile dimensions, and required tolerances. Our team can review your specifications and recommend a suitable die solution.
PRODUCT SPECIFICATIONS
Available Wire Profiles
Square
Rectangular
Triangular
Flat
Oval
Half-round
Hexagonal
Trolley wire profiles
Other custom profiles based on your specifications
Applications
Custom shaped wire drawing dies are used when metal wire must be drawn to a specified non-round cross-section. Polycrystalline diamond (PCD) dies are often considered for copper and aluminum profile wire where wear resistance and surface finish are important. Tungsten carbide dies may be suitable for selected steel-wire applications or shorter production runs where tooling cost is a key consideration.
Final die material and geometry depend on the wire material, profile complexity, production volume, lubrication, and drawing conditions. These factors should be evaluated together when selecting a die for a specific application.
Typical Markets
Custom shaped wire drawing dies serve manufacturers producing shaped copper and aluminum conductors, formed steel wire components, and trolley wire profiles. They are used where the finished wire must meet a defined cross-sectional shape and dimensional specification. Die design should be matched to the material, intended application, and production process.
ADVANTAGES
Custom Profiles to Your Specifications
Die specifications can be developed from a customer drawing or CAD file, with the target cross-section, critical dimensions, and agreed tolerances defined for the intended application.
Material Options for Different Applications
PCD and tungsten carbide offer different wear and cost characteristics. Material selection should reflect the wire material, profile geometry, drawing conditions, required surface finish, and production volume.
To help us evaluate your requirements, please provide your profile drawing, wire material, target dimensions, required tolerances, and expected production quantity.